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How Predictive Sensor Diagnostics Cuts Water Quality Maintenance Costs by 60%
Key Takeaways Unplanned sensor failures account for $45,000–$120,000 in annual maintenance costs for a mid-size industrial facility with 15–30 online water quality instruments Predictive diagnostic algorithms — monitoring reference impedance, membrane resistance, and signal noise — can predict 78–85% of sensor failures 7–14 days in advance Implementing continuous sensor health monitoring reduces sensor replacement costs…
